Scraper seals manufacturer right now in 2024: Basics of fluid pump sealing – A mechanical seal is simply a method of containing fluid within a vessel (typically pumps, mixers, etc.) where a rotating shaft passes through a stationary housing or occasionally, where the housing rotates around the shaft. When sealing a centrifugal pump, the challenge is to allow a rotating shaft to enter the ‘wet’ area of the pump, without allowing large volumes of pressurized fluid to escape. To address this challenge there needs to be a seal between the shaft and the pump housing that can contain the pressure of the process being pumped and withstand the friction caused by the shaft rotating. The gap between the faces on a typical seal is as little as 1 micron – 75 times narrower than a human hair. Because the gap is so tiny, particles that would otherwise damage the seal faces are unable to enter, and the amount of liquid that leaks through this space is so small that it appears as vapor – around ½ a teaspoon a day on a typical application. Read additional information at wiper seals.
At the heart of why a mechanical seal works lies the rotating and stationary seal faces. Seal faces are lapped so flat it is impossible for a liquid or gas to flow through them. This allows for a shaft to spin, while a seal is being maintained mechanically. What determines the amount of time a seal will last is selecting the right seal material combination for the application. Hard seal faces for abrasive service, Carbon Vs. Ceramic for simple water (or anti-freeze in the case of automotive applications). Carbon Vs. Silicon Carbide for most applications to reduce energy consumption and provide long life. For critical applications double mechanical seals are usually recommended.
However, hydraulic transmission also has disadvantages compared with mechanical transmission: It is easy to leak and not friendly to the environment. High manufacturing precision is required. Low efficiency. The transmission ratio is not fixed. Due to the special working environment of construction machinery, its hydraulic system has the following characteristics: The working hours are irregular, and sometimes work continuously for a long time. The working environment is outdoors, the working temperature difference is large, and the working environment is dusty. The machine itself walks. Due to the limitation of volume and weight, the hydraulic oil tank is generally relatively small. Due to the volume and weight, the working pressure of the hydraulic system is high, usually above 20MPa, and the highest is about 40Mpa.
The O-ring of DMS SEALS is often used in hydraulic and pneumatic transmission systems and has wide applications. It can be used for both static and reciprocating seals. Moreover, it can also be used in rotary sealing systems. The O-ring can be installed in a groove with a rectangular cross section on the outer or inner circle, achieving a good sealing effect. It has many advantages compared with other types of sealing rings. Its compact structure makes it easy to assemble and disassemble. Moreover, its dynamic frictional resistance is relatively small, and a single piece of O-ring can achieve sealing performance in both directions.
Sealing performance over conventional O-rings is achieved by reducing particle generation, extending seal life and minimizing replacement time during preventive maintenance. Compared to traditional O-rings, this seal effectively reduces the number of dust particles generated during operation and extends the life of the machine with bonded seals installed. The seal has a working diameter range of 6.5 to 60.58mm.
The rod seal is the most important sealing component designed by DMS SEALS in the liquid sealing application. It can effectively prevent the liquid inside the cylinder from leaking to the outside. Moreover, if there is a leakage problem in the rod seal, the performance of the equipment will be degraded. There are even some machine and human safety issues in extreme cases. This type of seal meets the standards of GB/T 15242.1-94 and GB/T 15242.3-94. It is ideal for high and low-speed reciprocating rods and rods in high-pressure system cylinders. Moreover, it can be used in a variety of fluids and high-temperature environments. It is characterized by its high corrosion resistance and its ability to work well in a corrosive media with no oil spots. It has high stability under pressure and harsh conditions. The outstanding advantages of our seals are strong wear resistance, resistance to extrusion, low friction and no stick-slip.
Destroy the leak: The working conditions of the sealing part are relatively bad, the thermal deformation is large, it is often subjected to vibration, impact, improper installation, excessive tightening force, repeated use, compression deformation, internal stress concentration, damage beyond the fatigue strength, material aging, deterioration, etc. will cause damage to leaks. This kind of leakage has the greatest impact and great harm, so it is necessary to strengthen prevention.
The guide belt is a belt-shaped member that guides the moving parts. Its main function is to guide. In order to realize the function of guidance, it must support the guided member, and guide and correct its motion trajectory. In order to realize the guiding function well, it also requires isolation, shock absorption and noise reduction of the guiding parts. Guide belts are mainly used in oil cylinders and cylinders. Due to their excellent performance, they are also widely used in other motion mechanisms. See even more info on dmsseals.com.
DMS Seals is a professional hydraulic seals, industrial mechanical seals manufacturer and oil seal supplier specializing in supplying sealing solutions and various seals & o ring. As a leading custom o ring manufacturer, DMS can support OEM and ODM and can meet customers’ requests. DMS Seals adheres to the tenet of “first-class design, top manufacturing, excellent service” and strive to be an excellent supplier of sealing system solutions. DMS Seals pays the utmost attention to quality to ensure the satisfaction of our cooperative partners.